News
News by year
Journal paper on gas injection in a physical model of a steelmaking ladle
DECEMBER 28, 2018
Preliminary
results on CFD modelling of gas injection in a physical model of a
steelmaking ladle were published in Journal of Fluid Flow, Heat and
Mass Transfer, a new open access journal.
Bibliographical
information
E. K. Ramasetti, V.-V. Visuri, P. Sulasalmi, and T. Fabritius, "A CFD and Experimental Investigation
of Slag Eye in Gas Stirred Ladle", Journal
of Fluid Flow, Heat and Mass Transfer, vol. 5, pp. 78–86, 2018.

Conference paper and abstract on simulation of gas injection in a ladle
DECEMBER 17, 2018
Mr. Eshwar Ramasetti presented our latest work on CFD
simulation of steelmaking ladles at two conferences:
- 2nd International Symposium on Computational Particle Technology & 13th International Conference on CFD in the Minerals and Process Industries held in Melbourne, Australia
- 21st Australasian Fluid Mechanics Conference 2018 held in Adelaide, Australia.
Bibliographical information
-
E.
K. Ramasetti, V.-V. Visuri, P. Sulasalmi, and T. Fabritius, ”Modelling
of Effect of Gas Flow rate on Open-eye Formation and Mixing Time of
Nickel Alloy in Argon Stirred Industrial Ladle”, Proceedings of the 2nd
International Symposium on Computational Particle Technology & 13th
International Conference on CFD in the Minerals and Process Industries,
Monash University, Melbourne, Australia, pp. 251, 2018.
- E. K. Ramasetti, V.-V. Visuri, P. Sulasalmi, and T. Fabritius, ”Experimental and Numerical Investigation of Slag Thickness Effect on the Formation of Slag Eye in a Water Model of a Steel Making Ladle”, Proceedings of the 21st Australasian Fluid Mechanics Conference 2018, Australasian Fluid Dynamics Society, Australia, 2018.

A. Kärnä's doctoral thesis published
NOVEMBER 24, 2018
The
doctoral thesis of my colleague Aki Kärnä was examined on
November 23, 2018 at University of Oulu.
The
thesis introduces new mathematical approaches for modelling the CAS-OB
process. The article-based thesis includes two joint publications and
is available here.

Presentation at POHTO seminar course
NOVEMBER 20, 2018
I
was invited to held a presentation entitled "Modelling of
pyrometallurgical processes" at the POHTO seminar course "Modelling and
simulation of steelmaking processes". The presentation provided an
overview of computational fluid dynamics, physical modelling,
computational thermodynamics and process modelling relevant to
metallurgy of steelmaking.

Instructed: Master's thesis on the reactivity of coke with molten ferrochrome slag
NOVEMBER 11, 2018
The
Master's thesis of J. Paso, entitled "Reactivity of coke in molten
ferrochrome slag", was
completed on November 8, 2018. In this work, a new crucible method
was developed for testing reactivity of coke with molten ferrochrome
slag. The thesis was instructed by me, Prof. Timo Fabritius and J.
Kunelius.

Significant funding for research on circular economy of metals production
NOVEMBER 3, 2018
Symbiosis
of Metals Production and Nature (SYMMET) project aims to
facilitate the improvement of material and energy efficiency in the
materials production, recycling and reuse of materials in the metals
manufacturing ecosystem.
The focus is on the side-streams,
most importantly slags, sludges, scales, waste heat and process waters.
Furthermore, the project aims to promote creation of research-based
innovations and new business. University of Oulu benefits the project
with its know-how on treatment of dusts, sludges and process waters as
well as on novel measurement technologies to be used for process
control.
The total budget of the two-year project is
approximately €6.9 million, of which the budget of University of Oulu
accounts for approximately €1.9 million. The project is funded by
Business Finland and partners of the consortium. The project
preparation was coordinated by me and professor Timo Fabritius.
See press
release at University of Oulu
See
press release at Tekniikka & Talous

Presentation at FLEX Final Seminar
OCTOBER 23, 2018
I
presented our latest research and an overview of the work package
"Adaptive Refining Metallurgy" at the FLEX Final Seminar held in
Meeting Park, Forum Campus, Helsinki today from 16 to 19. The
FLEX project had an overall budget of €4.4 million and was funded
by Business Finland. The public report will be
available soon.

Conference paper on computational thermodynamics modelling of AOD slags
OCTOBER
18, 2018
A study entitled "On the heterogeneity of AOD slags in different
stages of blowing" was published at the 8th European Oxygen Steelmaking
Conference held in Taranto, Italy from October 10 to 12, 2018. The
presentation was
delivered by Docent Eetu-Pekka Heikkinen.
Bibliographical information
E.-P. Heikkinen, V.-V. Visuri, and T. Fabritius, ”On the heterogeneity
of AOD slags in different stages of blowing”, Proceedings of the 8th European Oxygen
Steelmaking Conference, Associazione Italiana di Metallurgia,
Taranto, Italy, 2018.

Instructed: Master's thesis on the effect of slag MgO content on its penetration into refractory lining in the ferrochrome converter process
SEPTEMBER
24, 2018
The
Master's thesis of J. Kaisto, entitled "The effect of CRC slag MgO
content on the penetration of slag into refractory lining", was
completed on September 24, 2018. A higher MgO content of the slag was
found to bring significant technico-economic benefits. The thesis was
instructed by myself and Docent Eetu-Pekka Heikkinen.

Instructed: Master's thesis on control of electric arc furnace
SEPTEMBER
17, 2018
The
Master's thesis of T. Veijola, entitled "Improving the control of
electric
arc furnace by combining optical emissions with process data", was
completed on September 17, 2018. The results of
the thesis indicate that if the EAF is not forming the bottleneck of
the meltshop, the main performance indicators of the EAF process can be
improved significantly by introducing alternative savings profile for
the arc voltage steps. The thesis was instructed by myself and Dr.
Matti Aula.

Visiting RWTH Aachen University
AUGUST 30,
2018
I
visited the Department of Industrial Furnaces and Heat Engineering at
RWTH Aachen for two days to discuss possibilities for extending our
existing research cooperation to new areas.

Journal paper on mathematical modelling of the CAS-OB process
JULY 8,
2018
A journal paper of mathematical modelling of the CAS-OB process was
published recently in Steel
Research International.
The paper presents an improved model for the heat-up stage of the
CAS-OB process along with validation and modelling results.
Bibliographical
information
A.
Kärnä, M. Järvinen, P. Sulasalmi, V.-V. Visuri, and T. Fabritius, "An
Improved Model for the Heat-up Stage of the CAS-OB Process: Development
and Validation", Steel
Research International, vo. 89, no. 10, article 1800141,
2018.

Journal paper on data-driven mathematical modelling of hot metal desulphurisation
JUNE 26,
2018
A journal paper of data-driven modelling of hot metal desulphurisation
was published recently in Metallurgical
and Materials
Transactions B.
The paper presents a parametrised reaction
model for the transitory reactions between reagent particles and metal
bath. The model makes use of a genetic algoritm to train the model to
plant data.
Bibliographical
information
T.
Vuolio, V.-V.
Visuri,
S. Tuomikoski, T. Paananen, and T. Fabritius,
"Data-Driven Mathematical Modeling of the Effect of Particle Size
Distribution on the Transitory Reaction Kinetics of Hot Metal
Desulfurization",
Metallurgical
and Materials Transactions B, vol. 49, no. 5, pp.
2692–2708, 2018.

Visiting the 7th International Congress on Science and Technology of Steelmaking
JUNE 18,
2018
I
visited the 7th International Congress on Science and
Technology
of Steelmaking (ICS 2018) together with my colleagues Dr. Matti Aula,
Mr. Aleksi Laukka and Mr. Henri Pauna. The conference was held in
Venice, Italy from June 13 to 15, 2018. I delivered presentations for
two conference papers.
The first paper, entitled "A
comparative study on refractory wear associated with fluxes for AOD
slags", I discussed the results of high-temperature crucible
experiments, which were directed at observing the refractory wear
associated with fluorspar and a synthetic flux. The results of the
study indicated that the synthetic flux penetrates the refractory
material more effectively than fluorspar.
The second paper, entitled "Physical modelling of gas
injection in a ladle", considered physical modelling of gas
injection and emulsification with a 1:5 scale model of a 150 t
steelmaking ladle. This paper presented regression equations for the
mixing time and size of the open eye as a function of gas flow rate.
The mathematical size distribution of the emulsified top phase was
discussed on the basis of the results obtained.
Bibliographical
information
V.-V.
Visuri, R. Mattila, P. Kupari, and T. Fabritius, "A comparative study
on
refractory wear associated with fluxes for AOD slags", Proceedings of the 7th
International Congress on Science and Technology of Steelmaking,
Associazione Italiana di Metallurgia, Venice, Italy, 2018.
T. Palovaara, V.-V. Visuri, and T. Fabritius, "Physical modelling of
gas
injection in a ladle", Proceedings
of the 7th International Congress on Science and Technology of
Steelmaking, Associazione Italiana di Metallurgia, Venice,
Italy, 2018.



Conference paper on numerical and experimental modelling of open eye in a gas-stirred ladle
JUNE 07,
2018
A
conference paper entitled "A CFD and Experimental Investigation of
Slag Eye in Gas Stirred Ladle" was published in the Proceedings of the 5th
International Conference on Fluid Flow, Heat and Mass Transfer
held in Niagara Falls, Canada. As a first step towards modelling a full
size steelmaking ladle, a 1:5 scale physical model was
employed
for studying open eye behaviour during gas stirring in a ladle. The
ladle was simulated using Ansys Fluent CFD software using volume of
fluid (VOF) approach. The simulated open eye was found to be in good
agreement with the values measured using the physical model. The
presentation was delivered by Mr. Eshwar Ramasetti.
Bibliographical
information
E. K. Ramasetti, V.-V. Visuri,
P. Sulasalmi, and T. Fabritius, ”A CFD and Experimental Investigation
of
Slag Eye in Gas Stirred Ladle”, Proceedings
of the 5th
International Conference on Fluid Flow, Heat and Mass
Transfer, Niagara Falls,
Canada, 2018.

Visiting Deutsches Elektronen-Syncrotron
MAY 16,
2018
Deutsches
Elektronen-Syncrotron (DESY) is a national research centre in Hamburg,
Germany that operates particle accelerators. I visited DESY as a
two-day trip with Adj. Prof. Mahesh Somani and Adj. Prof. Wei Cao to
study possible
applications of syncrotron radiation for steel research.

Report on dephosphorisation in steelmaking
APRIL 26,
2018
A
report entitled ”Dephosphorization in ironmaking and oxygen
steelmaking”
was published by Aaalto University. This report considers different
management strategies for phosphorus in steelmaking as well as its
removal in the main unit processes, including blast furnace (BF), basic
oxygen furnace (BOF), electric arc furnace (EAF) and argon oxygen
decarburization (AOD).
Bibliographical
information
M.
Saqlain, M. Owais, M. Järvinen, V.-V. Visuri, and T. Fabritius,
”Dephosphorization in ironmaking and oxygen steelmaking”, Aalto
University, Espoo, Finland, 2018.

Visiting Vuorimiespäivät 2018
MARCH 25,
2018
Vuorimiespäivät, the annual meeting of the Finnish Association for Mining
and
Metallurgical Engineers, was held in Scandic Marina Congress Center,
Helsinki on March 23, 2018. I visited the event together
with my
father Mr. Mauri Visuri (Sotkamo Silver AB) and Adj. Prof. Esko
Korkiakoski (Geological Survey of Finland). Several excellent
presentations were held
in the meeting, focusing on the future prospects of the metallurgical
industry. Following the long traditions of the association, a white tie
event was held in the evening in Dipoli, Espoo, while a lunch event was
held on the following day in Crowne Plaza Helsinki.

Report on FLEX Work WP3 Adaptive Refining Metallurgy
MARCH 25,
2018
The
FLEX programme is a national research programme funded by Business
Finland. The programme is divided in three work packages (WPs). The
WP3, entitled Adaptive
Refining Metallurgy, focuses on research and
development efforts at meltshop area and is set to continue until June
2018. The WP3 has a budget of EUR 1.2 million and it
is
administered by Agne Bogdanoff (chair) and myself (secretary). A
description of the FLEX WP3 project activities was published recently
in the latest issue of Materia.
Bibliographical
information
V.-V. Visuri and A. Bogdanoff, "FLEX WP3 – Adaptive Refining Metallurgy
– Joustava metallien jalostus",
Materia, vol. 76, no. 1, pp. 74–75, 2018.

A. Kruskopf's doctoral thesis published
JANUARY
26, 2018
The
doctoral thesis of my colleague Mr. Ari Kruskopf at Aalto University
was examined on January 26, 2018 at Aalto University.
The
thesis introduces new mathematical approaches for modelling the Basic
Oxygen Furnace and is available here.
The thesis includes one joint publication, which is
available here.
